In recent years, many industrial equipment manufacturing companies with business expansion, business throughout the country and even the world, and the production of equipment inevitable problems, once the equipment problems, manufacturers sent maintenance engineers to the scene for inspection and maintenance, but in the In this process, problems may temporarily disappear and run for a while. It is also possible to maintain improper parts that engineers carry or to solve the problem on site. The entire equipment maintenance process has been delayed, resulting in low production efficiency.
With the continuous development of network technology, the modern manufacturing mode is moving toward networking, intelligence and globalization. This makes it possible to monitor real-time remote industrial automation production. Through remote real-time monitoring, technicians do not need to visit the site (especially in poor conditions Environment) can monitor the production situation on the spot; on the other hand, the automation of modern factory information accelerates. Enterprises gradually integrate management, decision-making, market information and on-site monitoring information to realize integration of ERP, MES and PCS The solution. At the same time, the demand for exchanging information internally and externally is also growing. In a word, the status of remote equipment management in the construction of modern information becomes more and more important.
Nantong, a equipment manufacturing company dedicated to large locomotive equipment design, development and manufacturing, after years of development has become a research and development, manufacturing, domestic marketing, international marketing and import and export trade agency services in one of the specialized enterprises. However, during the production of new products, the company found that some air compressors were prone to some "small conditions" and that these "small conditions" were sometimes absent. When the maintenance engineer is present, the equipment normally runs and the engineer runs in the white. In response, the company expects to remotely monitor these air compressors.
At a campus exchange forum, the company learned that China Flying Technology Co., Ltd. is a technology service platform devoted to helping enterprises solve technical problems through technology docking. At the same time, after the cooperation of the company The introduction of partners, the wisdom of the sky has of course become the preferred partner to solve these problems.
After flying all the people under the line of wisdom and team members of the company responsible for the project to communicate in detail, the two sides immediately reached cooperation. Subsequently, flying wisdom in a week to help the company match a supplier Shanghai Science and Technology Co., Ltd., a supplier company is a focus on remote maintenance and management of industrial equipment, high-tech enterprises, for all types of machinery and equipment manufacturers to solve the equipment is too scattered Inconvenient for centralized management, after-sales maintenance difficulties and industrial equipment networking problems.
In the matchmaking of all the flying wisdom, supply and demand sides conducted a number of offline field exchanges and held a project forum, the supply and demand sides reached a cooperation intention. Providers provide a complete set of IoT solutions that "cloud platform + digital gateway + display terminal." Data gateway as the bus master initiative to collect data on the lower device, and data encryption package uploaded to the specified platform, the user in the background of the platform equipment, data rules, configuration screen, the user to create. And then no matter where you are, as long as there is a network of places to open a computer web page, mobile web pages, or mobile APP login EMCP platform to achieve the remote management of equipment (data viewing and remote control).
The demand side after receiving the solution, with the supplier to carry out the implementation of the program floor. After the actual operation of the air compressor for remote monitoring and control, the amount of equipment maintenance and repair costs have been greatly reduced, and in the event of a problem response time is greatly reduced, saving costs for the enterprise, the market competitiveness continues to improve. At the same time, a large amount of monitoring data accumulated a large amount of on-site operational data for the company, and the company could leverage Big Data technology to further support product optimization.
Remote monitoring system is actually a concrete application of Internet of Things thinking. This has become more and more important to enterprises, to the market, to the products and even to the entire manufacturing ecosystem under the background of the continuous development of technologies such as the Internet, big data and cloud computing.
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