Keywords: high-pressure frequency converter cooling water circulation pump
Abstract: The paper introduces the application of high voltage inverter in cooling water cyclic pump in the factory of vitriol THQJ. The running data indicate that the alternation is successful and the effect of saving energy is distinct.
Key word: High voltage inverter Cooling water cyclic pump
1 Introduction:
Zhejiang Quzhou Juhua sulfuric acid plant is China's first batch of their own design, manufacture, installation of key sulfuric acid production enterprises, is the largest in Zhejiang Province sulfuric acid plant. In sulfuric acid production process, the need for water-cooled plate cooling, cooling water circulation pump is an important production process of sulfuric acid equipment, the cooling water circulation pump in the past are not speed, the use of outlet valve to control water flow and pipe network pressure, due to equipment Selection is based on the maximum load conditions to type in the actual operation of the equipment left a larger margin, the cooling water flow and pressure through the Cooling Water Pump out, the inlet pipe on the regulating valve to adjust, causing the motor Operating efficiency is low, resulting in power waste, in order to reduce production costs, after demonstration, the decision to use landscape brand JD-BP37-type high-voltage inverter cooling water circulating pump frequency conversion energy-saving transformation to solve the energy waste problem. Cooling water circulating pump working principle shown in Figure 1, three circulating pump two open one prepared.
Figure 1 cooling water circulation pump working principle diagram
2, the user cooling water circulating pump and supporting motor related parameters:
Pump Model: 500S-35 single-stage double-suction centrifugal pump;
Flow: 561L? S Speed: 970r / min
Head: 35m
Motor power: 280KW
Voltage: 6000V
Current: 35.2A
Speed: 985r / min
3, the new scenery JD-BP37-type high-voltage inverter
3.1 JD-BP37-type high-voltage inverter profile
JD-BP37-type high-voltage inverter using the latest IGBT-based control devices, all-digital, color LCD touch screen control, high reliability, easy operation, high-performance design for the goal of high-quality inverter. After years of research and development, the products have been widely used in metallurgy, petroleum, chemical, power, cement, water supply and drainage, pharmaceutical, papermaking, sewage treatment and other industries. Become a boutique, by no means accidental.
Scenery high-voltage inverter, the use of a number of low-voltage inverter power unit in series to achieve direct high-voltage output, the use of 6kv high-voltage inverter, transformer has 18 groups to pay edge winding, divided into 6 power units? Phase, a total of 18 A unit, using 36 pulse rectifier, the input harmonic components meet the national standard, high-voltage inverter system structure shown in Figure 2, the main circuit of the circuit shown in Figure 3, the bypass branch using SCR module.
Figure 2 high-voltage inverter system structure
Figure 3 unit circuit main circuit
3.2 JD-BP37-type high-voltage inverter main technical performance
3.2.1 High-voltage source converter, direct 6KV input, direct 6KV output, without any output transformers or filters, suitable for ordinary high-voltage motors, motor, cable insulation without damage.
3.2.2 high input power factor, current harmonic small, no power factor compensation, harmonic suppression device.
3.2.3 modular design of the unit circuit, easy maintenance, good interchangeability.
3.2.4 High-voltage main loop and the controller for the optical fiber connection, strong and weak electrical isolation, safe and reliable.
3.2.5 perfect fault detection, accurate fault protection and accurate positioning display and alarm.
3.2.6 Built-in PLC, to adapt to the changing needs of the scene.
3.2.7 The control power and high voltage are independent of each other, no high voltage can detect the inverter output, easy to debug on site and train operators, easy to maintain.
3.2.8 power unit after 24 hours of high temperature aging, 150% load test, high reliability.
3.2.9 Chinese Windows interface, color LCD touch screen operation.
3.2.10 can receive and output multiple industrial standard signal.
3.2.11 can print out the operation report.
4, control theory and electrical equipment circuit diagram
Inverter control 3 # circulating pump, 2 #, 1 # circulating pump open one prepared. Now the cooling jellyfish tube pressure for a given amount, according to the process of the mother tube pressure adjustment circulating pump speed, pressure signal taken from the main network, the target pressure value is set at 0.24Mpa.
Electrical equipment circuit diagram shown in Figure 4
5, high voltage inverter energy saving situation introduction
Equipment renovation project was completed in January 2005, a high-voltage inverter test run successfully, the normal operation, the frequency of 40Hz operation to ensure the normal temperature of circulating water. The energy-saving related data:
工 ⒈ power frequency operating data:
May 27 14:30 Operating frequency 50Hz Input current 23.8A Input voltage 6KV
May 27 21:35 Operating frequency 50Hz Input current 26.4A Input voltage 6KV
May 28 08:00 Operating frequency 50Hz Input current 25.2A Input voltage 6KV
May 28 21:00 Operating frequency 50Hz Input current 24.8A Input voltage 6KV
May 29 06:25 Operating frequency 50Hz Input current 24.1A Input voltage 6KV
Power frequency average operating current 24.86A Power factor COSΦ1 = 0.85
⒌ ⒉ inverter operating data
May 27 11:00 Operating frequency 41: 55Hz Input current 13.0A Input voltage 6KV
May 27 12:00 Operating frequency 41: 55Hz Input current 13.1A Input voltage 6KV
May 27 13:00 Operating frequency 41: 55Hz Input current 13.0A Input voltage 6KV
May 27 14:00 Operating frequency 41: 55Hz Input current 13.2A Input voltage 6KV
The average operating current of the inverter is 13.07A, the power factor is COSΦ2 = 0.98
Annual electricity savings:
(I × COSΦ1-I × COSΦ2) × Ua × 1.732 × 24 hours × 350 days = 718,000 degrees
Annual savings in electricity costs: annual savings of electricity × 0.5 yuan / kWh = 359,000 yuan
Frequency-saving operation rate of 40%.
Equipment operating frequency of 35Hz, you can reach the process of the water pressure, Spring, winter and autumn three seasons equipment can be run at 35Hz, saving rate of 50% or so, according to the current 41Hz operation, the annual saving of 710,000 Degree, save electricity 359,000 yuan, the cost recovery period of 1.8 years.
6, concluding remarks
Scenery licensing high-voltage inverter In Juhua AG sulfuric acid plant cooling water circulation pump application, you can make the cooling water circulation pump with the load changes to regulate the cooling water flow to achieve the purpose of energy conservation, while the circulating pump soft-start protection Pumps, motors, reduce pump and motor maintenance costs, improve the cooling water circulation pump operating conditions, reducing the cost of production. In the high-voltage frequency conversion technology is more mature today, I believe that domestic high-voltage inverter, in various industries will have a better performance.
The undertaking unit of this project Zhejiang Yi Jia Energy Saving Equipment Co., Ltd. is a professional energy service provider. Through the 280KW / 6000V high-voltage inverter installation, commissioning, operation, but also reflects the energy-saving equipment company in Yi Jia higher energy-saving industry, professional quality and technical standards.
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